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Solution: Advanced furnace regulation for energy savings

 
 

 

 

Value proposition


Main drivers 
  • Energy represents 30% of the bottle cost

Value proposition
  • With our system energy consumption is reduced by 2 to 5%.
  • Energy savings are tracked by comparison with the previous system.

Differentiation factors
  • We propose a PLC easily adaptable instead of “DCS black box” non flexible system
  • Furnace automatic control instead of manual control (by experience) which generates energy savings

Solution architecture

 

 
  
 
To know more 

Requests for Solutions, Products and Services information

Success Stories

  • Glass furnace Saint Gobain - France (Lagnieux, Oiry, Chalons, Cognac)

Saint Gobain Packaging had a problem since they used to install a “black box“ or a DCS (distributed control system) for the glass furnace regulation which was difficult to modify, maintain etc.
- The furnace regulation includes the batch parts, the furnace parts and the feeder parts. The data for the furnace regulation are collected by a sensors called FMS (bottom, middle, surface).
- The FMS sensors provide the temperature and the viscosity in the bottom, in the middle and in the surface of the layer glass. 
- The problem was clearly understood by Schneider team; so they developed an equivalent system with a PLC as well as an user friendly software interface.
- The first benefit for Saint Gobain is the transparency of the system and the free hand for the maintenance and modifications since previously only the supplier had access to the system. The second benefit is the possibility to change the setting in order to be able to adjust the regulation process and to have a glimpse of energy savings.

Solution breakdown & downloads

  _ FMS sensors 
  _ Dedicated PREDICTIVE SOFTWARE (developped in Unity)